Aero Commander 500

By Milton Shupe, Scott Thomas, and André Folkers

For MSFS2004 / FS9 and FS2002

Model 500

Data from various sources provided by Barry Collman

Type Certificate: 6A1

Certificated: July 24th 1958

PCLM: 7 (2 at +94; 2 at +128; 3 at +168)

Number Built: 101

Certificated by: Aero Design & Engineering Company

Serial numbers 618 through 656 (16 aircraft)

Aero Design & Engineering Company (subsidiary of Rockwell-Standard Corp)

Serial numbers 657 through 852 (85 aircraft)

Engines: Lycoming O-540-A1A5

Serial number 618 (1 aircraft)

Lycoming O-540-A2B

Serial numbers 635 through 852 (100 aircraft)

Propellers (hub/blade): Hartzell HC-82XK-2/8433-4

Serial number 618 (1 aircraft)

Hartzell HC-82XK-2B/8433-4

Serial numbers 635 through 740 (54 aircraft)

Hartzell HC-82XK-2B1/8433-4

Serial numbers 742, 838 & 846 (3 aircraft)

Hartzell HC-82XK-2C1/8433-4

Serial numbers 748 through 836, 840, 842, 848 & 852 (43 aircraft)

Fuel: 91/96 minimum grade aviation gasoline

Fuel consumption: 11.9 U.S. gallons per engine per hour at 2,300r.p.m.

Fuel capacity: 158.5 U.S. gallons (600 litres) total [5 inter-connected tanks]

156.0 U.S. gallons (591 litres) usable

or 225.5 U.S. gallons (854 litres) total (with optional 67 U.S. gallons auxiliary fuel)

223.0 U.S. gallons (844 litres) usable

Oil capacity: 6.000 U.S. gallons (22.71 litres) total (3 gallons each engine)

4.625 U.S. gallons (17.51 litres) usable

 

Weights & Balance:

 

Pounds

Kilograms

 

Ramp Weight

     

MTOW

6,000

2,722

 
 

6,500

2,948

per STC SA377SO

MLW

     

ZFW

     

Empty Weight (typical)

3,850

1,746

(Factory Empty Weight, with standard equipment)

Useful load

2,150

975

 

Basic Operating Weight

     

Payload

     

Maximum baggage

350

159

 

Maximum Wing Loading

23.53 lb/sq.ft.

114.88 kg/m2

6,000lb. / 255 sq.ft.

 

25.49 lb/sq.ft.

124.45 kg/m2

6,500lb. / 255 sq.ft.

Maximum Power Loading

12.00 lb/h.p.

5.44 kg/h.p.

7.30 kg/kW

6,000lb. / 500 h.p.

 

11.21 lb/h.p.

5.08 kg/h.p.

6.82 kg/kW

6,500lb. / 580 h.p.

C.G. range

(+166.0) to (+175.1) - gear extended

Effect of retracting gear

+6210 in./lb.

Empty Weight C.G. range

None

Datum

Located 152 inches (12' 8") forward of wing leading edge at center section.

Leveling means

Longitudinal

Top of fuselage centerline aft of wing trailing edge.

Lateral

Transverse beams at front or rear of baggage compartment floor.

Control Surface Movements:

 

o up

o down

o right

o left

Remarks

Aileron

23 ± 2

15 +2

     

Flaps

 

40 +2

     

Elevator

30 +1/-0

10 +2/-0

     

Elevator tab

2.5 +2/-0.5

20 +2/-0

     

Rudder

   

20 +2/-0

20 +2/-0

 

Rudder tab

   

26 +2/-0

26 +2/-0

 

Dimensions:

 

Feet/Inches

Inches

Meters

Remarks

Wing span

49' 0.56"

588.56

14.949

Wing section is NACA 23012 modified

Wing chord at root

8’ 4.00"

100.00

2.540

 

Wing chord at tip

2’ 1.42"

25.42

0.646

 

Wing - ground to wingtip height

       

Wing Aspect Ratio

9.45

 

Wing Taper Ratio

3.93

 

Wing dihedral

4 degrees

 

Wing incidence at root

3 degrees

 

Wing incidence at tip

minus 3.5 degrees

 

Wing - sweep forward at trailing edge

14 degrees

 

Wing area - inc. Flaps & Ailerons

255 sq.ft.

 

23.690 m2

 

Total Flap area

21.20 sq.ft.

 

1.970 m2

 

Total Aileron area

20.52 sq.ft.

 

1.906 m2

 

Fuselage Length

35' 1.25"

421.25

10.700

 

Overall Length

35’ 5.50"

425.50

10.808

 

Overall Height

14' 6.00"

174.00

4.420

 

Height - ground to top of fuselage

       

Height - ground to bottom of fuselage

0’ 5.50"

5.50

0.140

 

Total Overall Fin area

39.40 sq.ft.

 

3.660 m2

 

Fin fixed surface area

24.00 sq.ft.

 

2.230 m2

 

Rudder area

15.40 sq.ft.

 

1.430 m2

 

Tailplane span

16’ 8.95"

200.95

5.104

 

Ground to tailplane tip height

       

Tailplane dihedral

10 degrees

 

Tailplane - angle of incidence

0.75 degrees

 

Total Overall Tailplane area

53.60 sq.ft.

 

4.980 m2

 

Tailplane fixed surface area

33.06 sq.ft.

 

3.072 m2

 

Elevators area

20.54 sq.ft.

 

1.908 m2

 

Wheel track (tread)

12’ 11.00"

155.00

3.937

 

Wheelbase (nose to main)

14’ 0.00"

168.00

4.267

 

Minimum ground turning radius

       

Cabin Length (Total)

10’ 7.50"

127.50

3.239

 

Cabin Height

4’ 5.00"

53.00

1.346

 

Cabin Width

4’ 4.00"

52.00

1.321

 

Maximum external fuselage width

       

Cabin door Height

3’ 7.00"

43.00

1.092

 

Cabin door Width

2’ 4.00"

28.00

0.711

 

Cabin door, Height to sill

1’ 6.50"

18.50

0.470

 

Cabin volume

177 cu.ft.

 

5.012 m3

 

Baggage compartment Length

2’ 7.00"

31.00

0.787

 

Baggage compartment Height

3’ 5.00"

41.00

1.041

 

Baggage compartment Width

3’ 11.00"

47.00

1.194

 

Baggage door Height

1’ 11.50"

23.50

0.597

 

Baggage door Width

1’ 7.50"

19.50

0.495

 

Baggage door, Height to sill

       

Baggage compartment volume

32 cu.ft.

 

0.906 m3

 

Performance:

 

Feet

Meters

 

Remarks

Takeoff distance, over 50ft obstacle

1,400

427

   

Takeoff run

       

Short-field takeoff, over 50 ft obstacle

       

Short-field takeoff run

       

Landing distance, over 50ft obstacle

1,350

410

   

Landing run

       

Short-field landing distance, over 50ft obstacle

       

Short-field landing run

       

Maximum Operating Altitude

     

FAA Operational Ceiling

Service ceiling

21,375

6,515

 

RCAH says 22,500ft

Single-engine ceiling

8,150

2,485

 

RCAH says 8,000ft

 

Naut. miles

Statute miles

Kilo-meters

 

Range, maximum cruising power

956

1,100

1,770

with 30 minutes reserve

Range, economy cruising power

       

Range, maximum cruising power, max payload

       

Range, economy cruising power, max payload

       
 

mph

kts

km/hr

 

Maneuvering

160

139

257

True Indicated

Max. structural cruising (Max. Operating Speed) (Vmo)

210

182

338

True Indicated

Never Exceed (Vne)

270

235

435

True Indicated

Flaps extended – Half (Vfe)

150

130

241

True Indicated

Flaps extended – Full

130

113

209

True Indicated

Landing gear extended

180

156

290

True Indicated

Maximum level speed (TAS)

218

189

351

 

Maximum cruising speed (TAS) - at 70% power

205

178

330

at 10,000ft / 3,048m

Economy cruising speed (TAS) - at 65% power

199

173

320

at 10,000ft / 3,048m

Takeoff speed

87

76

140

 

Landing speed

82

71

132

 

Best rate-of-climb speed (Vy)

110

96

177

 

Best Angle of Climb speed (Vx)

       

Minimum Control speed (Vmc)

       

Stall Speed (Clean) (Vsi)

       

Stall Speed (Dirty) (Vso) - power off

63

55

101

 
 

fpm

mpm

   

Initial Rate of Climb

       

Max. Rate of Climb at Sea Level

1,400

427

   

Max. Rate of Climb at Sea Level, single engine

310

95

   

Engines (1):

Characteristics

Piston, air-cooled, with 6 horizontally Opposed cylinders

 

Manufacturer

Lycoming

 

Engine Type

O-540

 

Engine Variant

-A1A

-A1A5

-A2B

 

Type Certificate Number

E-295

 

Type Certificate Date

October 31st 1957

June 18th 1958

July 24th 1958

 

Applicable under STC No.

n/a

 

Maximum continuous HP

250

 

Maximum continuous RPM

2,575

 

Takeoff HP (5 minutes)

250

 

Takeoff RPM

2,575

 

Weight (lb.)

374

 

Reduction Gear Ratio

n/a

 

Supercharging Ratio

n/a

 

Bore & Stroke (inches)

5.125 x 4.375

 

Displacement (cu.in.)

541.5

 

Compression Ratio

8.50 : 1

 

Carburetor Make & Model

PAC MA-4-5 (formerly Marval Schebler/Facet)

 

Notes:

The O-540-A1A has two 6th order counterweights (dampers).

The O-540-A1A5 has one 5th and one 6th order counterweights (dampers).

The -A2B is an -A1A with short propeller governor studs and propeller locating bushing

re-located 60 degrees counter-clockwise.

Engines (2):

Characteristics

Piston, air-cooled, Fuel Injected, with 6 horizontally Opposed cylinders

Manufacturer

Lycoming

Continental

 

Engine Type

IO-540

IO-470

 

Engine Variant

-A1A5

-B1A

-E

 

Type Certificate Number

1E4

n/a ?

3E1

 

Type Certificate Date

June 30th 1961

n/a ?

November 26th 1958

 

Applicable under STC No.

SA257CE

n/a

n/a

 

Maximum continuous HP

290

260

 

Maximum continuous RPM

2,575

2,625

 

Takeoff HP (5 minutes)

290

260

 

Takeoff RPM

2,575

2,625

 

Weight (lb.)

414

411

429

 

Reduction Gear Ratio

n/a

 

Supercharging Ratio

n/a

 

Bore & Stroke (inches)

5.125 x 4.375

5.00 x 4.00

 

Displacement (cu.in.)

541.5

471

 

Compression Ratio

8.70 : 1

8.60 : 1

 

Injector Make & Model

PAC RS10ED1

TCM

 

Notes:

The IO-540-A1A5 has one 5th and one 6th order counterweights (dampers).

The IO-540-B1A is the same as the -A1A5 except for updraft exhaust cooling.

The IO-470-E has four 6th order dampers.

Propellers (1):

Characteristics

Constant speed, hydraulic, with feathering and unfeathering features.

Manufacturer

Hartzell

Hub Model

HC-82XK

HC-82VK

Hub Variant

-2

-2B

-2B1

-2C1

-2B

-2B1

Type Certificate Number

P-878

P23EA

Type Certificate Date

October 8th 1952

March 4th 1966

Hub Material

Alloy Steel

Blade Model

8433-4

8433-6

8433-4

V8433-4

Blade Material

Aluminum Alloy

Number of Blades

2

Diameter (inches)

80

78

80

Diameter (meters)

2.032

1.981

2.032

Cut-off permitted

none

Prop tip ground clearance (inches)

23.29

22.29

23.29

Prop tip fuselage clearance (inches)

12.00

11.00

12.00

Distance between propeller centers

153"

Pitch setting at 30" Station - Low

14o

 

- High

   

- Feathered

82o to 84o

 

Max. Hub & Blade weight (lb.)

67

Maximum continuous - HP

260

Maximum continuous - RPM

2,625

Maximum Takeoff - HP

260

Maximum Takeoff - RPM

2,625

Propellers (2):

Characteristics

Constant speed, hydraulic, with feathering and unfeathering features.

Manufacturer

Hartzell

Hub Model

HC-A2XK

HC-A2VK

HC-A3VK

Hub Variant

-2C1

-2B

-2C1

-2B

Type Certificate Number

P-908

P24EA

P6EA

Type Certificate Date

Oct 7th 1958

Apr 1st 1966

August 15th 1962

Applicable under STC No.

n/a

n/a

SA1547WE / SA1735SO

Hub Material

Alloy Steel

Blade Model

8433-4

V8433-4

V7636D-4

V7636D

Blade Material

Aluminum Alloy

Number of Blades

2

3

Diameter (inches)

80

72.625

76.625

Diameter (meters)

2.03

1.84

1.95

Cut-off permitted

none

Prop tip ground clearance (inches)

23.29

   

Prop tip fuselage clearance (inches)

12.00

   

Distance between propeller centers

153"

   

Pitch setting at 30" Station - Low

14o

       

- High

         

- Feathered

82o to 84o

       

Max. Hub & Blade weight (lb.)

67

90

Maximum continuous - HP

260

336

Maximum continuous - RPM

2,625

2,850

Maximum Takeoff - HP

260

336

Maximum Takeoff - RPM

2,625

2,850

Engine & Propeller combinations:

Engines

Propellers (Hub / Blade)

Factory or other

     

Continental IO-470-E

?

Factory (tests - serial 654 only)

     

Lycoming O-540-A1A

?

Factory (tests - serial 654 only)

     

Lycoming O-540-A1A5

Hartzell HC-82XK-2 / 8433-4

Factory (tests - serial 618 only)

     

Lycoming O-540-A2B

Hartzell HC-82XK-2B / 8433-4

Factory

 

Hartzell HC-82XK-2B1 / 8433-4

Factory

 

Hartzell HC-82XK-2C1 / 8433-4

Factory

 

Hartzell HC-A3VK-2B / V7636D

Field - STC SA1735SO

 

Hartzell HC-A3VK-2B / V7636D-4

Field - Kensair STC SA1547WE

Lycoming O-540-A2B (assumed)

Hartzell HC-82VK-2B / V8433-4

Field

 

Hartzell HC-82VK-2B1 / (unquoted)

Field - probably blade V8433-4

 

Hartzell HC-82XK-2B / 8433-6

Field

 

Hartzell HC-A2VK-2B / V8433-4

Field

 

Hartzell HC-A2XK-2C1 / (unquoted)

Listed on TCDS - no trace of usage

 

Hartzell HC-A2VK-2C1 / V8433-4

Listed on TCDS - no trace of usage

     

Lycoming IO-540-A1A5

Hartzell HC-A3VK-2B / (unquoted)

turbo-charged engines (SA257CE)

     

Lycoming IO-540-B1A

?

Factory (tests - serial 654 only)

     

 

Notes:

The FAA Type Certificate Data Sheet quotes the HC-82XK-2C1 propeller hub as "HC-82XX-2C1."

The FAA Type Certificate Data Sheet quotes the HC-A2XK-2C1 propeller hub as "HC-A2XX-2C1."

The Model 500 also was equipped with the outboard wing panel extensions even though it didn't have the 'E' prefix on its model number.

 

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